Never Bend Pre-Painted Brake Metal
Kenneth Sandlin Kenneth Sandlin

Never Bend Pre-Painted Brake Metal

More BAD INSTALLS - Never bend powder coated or pre-finished brake metal! Brake metal needs to be measured precisely after windows and doors are installed, bent (preferably .060 and not .040!) and then painted to match the exact finish of your windows and doors.

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More Custom Glass Options
Kenneth Sandlin Kenneth Sandlin

More Custom Glass Options

More custom glass options - There are so many colors and coatings available but you have to reach beyond the "standard" offerings by most window manufacturers. The difference in "Gray" and a light gray is substantial and I'm partial to a blue gray.

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Setting Steel Beams for Windows
Kenneth Sandlin Kenneth Sandlin

Setting Steel Beams for Windows

Will your WINDOW company tell you precisely where to set your BEAMS and COLUMNS as you lay out your shell? This is MY specialty as your independent glazing consultant.

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Bad Window Design
Kenneth Sandlin Kenneth Sandlin

Bad Window Design

Don't let the window supplier decide how they are going to fill an opening... at least I HOPE this wasn't on the plans?? Multi-million dollar home on Miami Beach and I see some really bad choices like this all the time.

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Shell Alignment
Kenneth Sandlin Kenneth Sandlin

Shell Alignment

This residence in Boca Raton actually had a pretty good shell overall but this angled corner was a miss. the overhead beam was nearly 2" outside of the foundation (which was pretty obvious from the vertical column). Laying out the symmetrical alignment for the 12' tall storefront windows for order sizing and the installers is a complex process too.

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Bad Shell Contractors
Kenneth Sandlin Kenneth Sandlin

Bad Shell Contractors

As the window consultant I am often on site several times a month to help coordinate complex shell layouts and I have worked with some great GCs and shell contractors but sometimes they can be a nightmare. In 2014, the homeowner on this project selected me for their windows and doors at the recommendation of the architect, before there was ever a GC selected and the window budget was approved.

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Structural Steel Coordination
Kenneth Sandlin Kenneth Sandlin

Structural Steel Coordination

Coordinating structural beams and columns for windows and doors usually falls on the GC as most architects do not include every detail. This is my specialty to help the architect and GC as the expert glazing consultant before you begin construction, before your steel and rebar is ordered, to resolve conflicts and plan for sizing and placement.

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Perpendicular Chase Walls are a major planning hazard
Kenneth Sandlin Kenneth Sandlin

Perpendicular Chase Walls are a major planning hazard

Perpendicular Chase Walls are a major planning hazard. Most window companies are going to treat it like any other opening with a 1x buck on the wall without knowing how the interior wall is framed out. At a minimum they typically get at least 7/8" furring channel plus 5/8" drywall for 1-1/2" plus whatever additional shimming the framers need to use to level it out. A LOT of chase walls are 2-1/2" off the masonry, potentially more if there is wood paneling.

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Big Hurricane Windows and Thin Frames
Kenneth Sandlin Kenneth Sandlin

Big Hurricane Windows and Thin Frames

This is one of the biggest design challenges for architects and builders and one of my favorite problems to solve. Working through all of the largest hurricane rated window systems to provide the biggest glass and smallest frames with the least amount of structural steel or additional support mullions.

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Masonry Openings are Often Meaningless
Kenneth Sandlin Kenneth Sandlin

Masonry Openings are Often Meaningless

Asking your window supplier for "Masonry Openings" is MEANINGLESS with floor to ceiling windows and doors. Everything is dictated by the structural plans, beam to beam/slab and where every inch is critical there are often discrepancies between the structural and architectural plans.

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Aluminum Windows Trimmed with Wood or Actual Clad Wood?
Kenneth Sandlin Kenneth Sandlin

Aluminum Windows Trimmed with Wood or Actual Clad Wood?

Aluminum Windows Trimmed with Wood or Actual Clad Wood? Which looks better? For two decades selling hurricane windows the market was dominated by aluminum even for traditional homes but I always loved the look of how clad wood windows were truly a part of the architecture and blended seamlessly with the trim

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SUPER JUMBO 10' x 20' Hurricane Rated butt glazed window system
Kenneth Sandlin Kenneth Sandlin

SUPER JUMBO 10' x 20' Hurricane Rated butt glazed window system

I visited my colleagues at SLIMPACT® by Faour Glass and finally got to see their SUPER JUMBO 10' x 20' Hurricane Rated butt glazed window system up close. I've been involved with a lot of projects up to 10' and 12' tall but seeing these YUGE! pieces of glass in person was another level.

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Waterproofing failures happen all the time
Kenneth Sandlin Kenneth Sandlin

Waterproofing failures happen all the time

More INSTALLATION FAILS - Waterproofing failures happen all the time and often after they are covered up so you don't see this happening behind your walls. There are many types of liquid applied waterproofing on the market today with varying costs and quality and care must be taken with compatibility with substrates and other surrounding waterproofing and installation conditions.

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Understanding Hurricane Product Approvals - Pressure Charts
Kenneth Sandlin Kenneth Sandlin

Understanding Hurricane Product Approvals - Pressure Charts

Understanding Hurricane Product Approvals - Pressure Charts for sliding glass doors will show what sizes panels are tested to. In this case the break point is 72" x 120", when you go taller the width has to be reduced. at 144" the max size is 60". Going larger also requires additional reinforcing.

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Structurally Glazed Curtainwall
Kenneth Sandlin Kenneth Sandlin

Structurally Glazed Curtainwall

Architects often specify commercial structurally glazed curtainwall for tall residential applications and that takes much more planning and a very specialized installation team most residential window companies do not have. It is not just bigger fixed windows and the $/SF is going to be much higher than storefront.

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Thermally Broken vs Non-Thermally Bro
Kenneth Sandlin Kenneth Sandlin

Thermally Broken vs Non-Thermally Bro

This came up in comments in one of my posts as I usually use non-thermally broken, non-insulated laminated glass details in my posts. Miami-Dade has been leading hurricane building codes for 25 years and it is a hot tropical climate. Most windows and doors getting hurricane testing were developed in the local South Florida market in aluminum for strength but as the need for hurricane rated products spread up to even New England, more thermally broken products have hurricane testing.

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